Tool Design Engineer designs and develops tools and machinery used to facilitate and optimize manufacturing processes. Reviews product design and build requirements to determine tooling concepts, design options, testing plans, and specifications. Being a Tool Design Engineer develops designs for fixtures, jigs, gauges, cutting and forming tools, carts, racks, and other items to support production. Utilizes Computer-Aided Design (CAD) to create accurate, complete, and concise design models and documentation to fabricate tools. Additionally, Tool Design Engineer estimates costs, resource requirements, and materials required for tools. May manage the sourcing, quoting, or procurement of purchased tools. Typically requires a bachelor's degree or equivalent. Typically reports to a supervisor or manager. The Tool Design Engineer work is closely managed. Works on projects/matters of limited complexity in a support role. To be a Tool Design Engineer typically requires 0-2 years of related experience. (Copyright 2024 Salary.com)
Objective: Develop cost-effective tooling designs and bills of material for Semblex manufacturing.
1. Review new or current parts for formability and perform calculations to determine forming sequence, proper machine, and wire size.
2. Use CAD software to produce tool and tool assembly drawings
3. Use DEFORM simulation software to analyze forming techniques and die designs.
4. Complete tooling BOM in the engineering system database.
5. Submit and contribute input to the design review team (DFM) and make appropriate changes prior to release of new parts.
6. Work with Manufacturing Dept. and Tooling Dept. in reviewing and resolving manufacturing issues on shop floor for current and new parts including review manufacturing feedback requests.
7. Make appropriate changes to tooling prints and BOM’s, issuing ECN’s to the appropriate departments.
8. Maintain engineering standards and best practices.
9. Perform tool standards and tool life reviews.
10. Assist Process Engineering and Cost Estimating as required.
Minimum Qualifications:
Education: Four-year degree or equivalent experience.
Experience: 3 years of progressive tool engineering responsibility
Skills: Cold forming principles, CAD software, knowledge of special quality requirements, general forming tolerances, and raw materials and manufacturing operations.
Physical Requirements:
Physical requirements include: Lifting up to 30 pounds on occasion.