Reliability Engineer analyzes and evaluates the reliability of products, equipment, components, and processes using engineering methodologies and tools. Develops the methods and measures utilized for reliability analysis based on product specifications, tolerances, or operating standards. Being a Reliability Engineer utilizes analysis techniques like FMEA, fault tree, and root cause analysis to identify problems. Oversees testing activities and reviews results. Additionally, Reliability Engineer creates risk-based failure mitigation plans. Proposes new or revised product designs, manufacturing processes and testing specifications that utilize best practices and will increase reliability. Requires a bachelor's degree in engineering. Typically reports to an engineering manager. The Reliability Engineer work is closely managed. Works on projects/matters of limited complexity in a support role. To be a Reliability Engineer typically requires 0-2 years of related experience. (Copyright 2024 Salary.com)
Location: East Chicago, Indiana (Onsite)
Relocation: Some assistance is available.
Primary Energy is searching for an experienced Reliability Engineer for our Cokenergy location in East Chicago, Indiana. Our pivotal role will call upon your maintenance expertise in utilizing existing and developing new long-term reliability strategies. We are a cross-trained, collaborative team where we share our knowledge and expertise. In support of our commitment to excellence and our dedicated team members, we are pleased to offer a comprehensive compensation and benefits package that includes:
If you have a passion for program management, are highly skilled with software tools and possess solid customer service skills, then we would like to speak with you!
Your role as Reliability Engineer will be located at our Cokenergy facility. Cokenergy is an innovative waste heat recovery power generation facility owned and operated by Primary Energy, Cokenergy plays a crucial role in supplying energy to the Cleveland-Cliffs Indiana Harbor steelmaking facility in East Chicago, Indiana. Cokenergy's combined heat and power facility recovers waste heat from an adjacent non-recovery metallurgical coke production facility and uses this waste heat to produce industrial power-grade high pressure steam to generate electrical power and process steam to Cleveland-Cliffs steelmaking operations. Cokenergy is a first-of-a-kind facility that is also responsible for the pollution control for the flue gas generated during the coking process, underscoring our commitment to the environment and innovative energy solutions.
PRIMARY ENERGY OVERVIEW
We are Primary Energy, a leader in energy recycling since 1992. Primary Energy owns, operates, clean and efficient energy projects on or near our industrial customers' sites. These projects are critical to facility operations and provide significant benefits including both increased cost efficiency and dependable energy streams while reducing emissions. Our mission is to be the top performing waste heat energy producing facilities in North America and committed to diversity, equity and inclusion. Our value of "Stronger as a team that works together" emphasizes the importance of diverse voices to deliver awesome results for our customers and fulfills our mission of powering prosperity for all. To learn more, please visit us at https://www.primaryenergy.com/primary-energy/
POSITION SUMMARY
Reporting to the Operations & Maintenance Manager (O&MM), the Reliability Engineer (RE) plays a pivotal role in overseeing the plant's preventative and predictive maintenance programs to ensure continuous availability and operation of equipment to maintain effective and efficient production of electricity and process steam. The RE coordinates with the O&MM and subordinates, overseeing plant inspections, equipment repair and installation ensuring preventative and corrective maintenance is conducted according to the long-term reliability goals. The RE collaborates in planning day-to-day maintenance and coordinates long-term maintenance schedules. The RE ensures that project milestones and goals are met and adhere to approved budgets. The RE is also a subject matter expert on all equipment used in steam and electricity production including 16 Heat Recovery Steam Generators, 95 MW Extraction Steam Turbine, Fans, Pumps, Environmental Compliance equipment, specifically dry scrubbers, and all associated Balance of Plant equipment. The RE utilizes plant data, trending tools, CMMS Maximo and other software to build and provide KPI's and reports periodically, both orally in staff meetings and via email.
DUTIES & RESPONSIBILITIES
The Reliability Engineer effectively manages the preventative and proactive maintenance program by:
TECHNICAL SKILLS
PROFESSIONAL SKILLS
EDUCATION AND WORK EXPERIENCE REQUIREMENTS
Employment with Primary Energy is contingent upon passing a standard drug test, satisfactory results from reference checks and a background screening.
Primary Energy is an equal opportunity employer.
Key Words: Plant Engineer, Reliability Senior Manager, Preventative and Predictive Maintenance, PM, PdM